Assembly Methods

Mounting floors vary according to the dimensions of the work to be done and the characteristics of the metal material to be assembled.

“PREPARING THE GROUND FOR ASSEMBLY AND ASSEMBLY”

If the works to be assembled are metals such as aluminum, etc., the assembly benches should be covered with wood or thick cloths to prevent scratching and damage to the metal surfaces. However, welded joining operations cannot be performed on such assembly benches.

Assembly molds are the most useful mold types in mass production. These molds are very simple molds that facilitate the work. The works to be manufactured do not always consist of a single part . Even the works to be made from a single piece can often
become ready for use after many processes.

In the manufacturing sector, if a large amount of a job is to be done in the mold The importance and necessity of shaping emerges. The molds or molds created for the works to be manufactured are fixed to the assembly benches with surface smoothness and the assembly floor is prepared. Prepared assembly benches generally have a height between 80 cm and 100 cm . These dimensions provide working comfort and speed up the production process .

works that do not consist of a single piece and will be mass-produced should definitely be assembled in molds. Because time and labor costs are of great importance in the construction of works consisting of many parts .

Trying to assemble each group without using molds causes the manufacturing process to prolong and costs to increase. Assembly mold is the stage of determining the number of parts, determining and preparing assembly molds to be used in production stages. For example; for the school desk to be produced , two assembly molds for the front table side legs (right left) and one table assembly mold (joining assembly mold) will be used jointly. In addition, there is a need for a total of five assembly molds, including one mold and one punching mold for the seat legs, and a 30x30x1.5 square profile pipe to be used in mold making and the material to be used in
side supports.

If the length of the work to be assembled is greater than 4 meters or if the assembly process will be carried out at the construction site, the assembly process can be carried out on a flat ground . However, in the assemblies to be made on the ground, necessary precautions must be taken to ensure that the ground surfaces are very clean and smooth.

Because in the assembly made on uneven ground, different sizes of openings remain between the contact surfaces of the parts with each other. These gaps cause parts to crash during assembly.

The impacted parts then cause major problems in the assembly of the assemblies with each other.

“Free to prevent theseunwanted bumps and sprains care must be taken to ensure that the floor surfaces are smooth.”